🔧 MECH

Free Online Pump Affinity Laws Calculator

Predict pump flow, head and power at a new speed or impeller diameter using the affinity laws. Hydraulic Institute / IS 9137 basis. Free online tool, no sign-up.

📐 Standard: IS 9137 / Hydraulic Institute
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Pump Affinity Laws Calculator
Reference: IS 9137 / Hydraulic Institute
🔧 MECH
Predict pump flow, head and power at a new speed or impeller diameter using the affinity laws. Hydraulic Institute / IS 9137 basis. Free online tool, no sign-up.
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ℹ️ About This Calculator

The affinity laws predict how a centrifugal pump's flow, head and power change when its speed or impeller diameter changes. This calculator applies them to find the new duty point and the power saving from slowing a pump with a variable-speed drive, per the Hydraulic Institute / IS 9137.

The laws are simple but powerful: flow scales with speed, head with speed squared, and power with speed cubed. That cube relationship is why variable-speed pumping saves so much - a 20% speed reduction roughly halves the power. Trimming the impeller has the same effect for a fixed-speed pump, though only over a limited range before efficiency falls.

📐 Pump Affinity Laws

IS 9137 / Hydraulic Institute

Q₂/Q₁ = N₂/N₁
H₂/H₁ = (N₂/N₁)²
P₂/P₁ = (N₂/N₁)³

Q = flow, H = head, P = power
N = speed (or impeller diameter D)
Same relations apply for D₂/D₁.

🧮 Worked Example

Example: A pump delivering 50 L/s at 30 m and 22 kW is slowed to 80% speed. New flow = 50 × 0.8 = 40 L/s, new head = 30 × 0.8² = 19.2 m, new power = 22 × 0.8³ = 11.3 kW - a 49% power saving for a 20% speed cut. This is the core benefit of variable-speed pumping on variable-flow systems.

📊 Affinity Law Relationships

How each quantity scales with speed (or impeller diameter) ratio:

QuantityScales withAt 80% speed
Flow (Q)N¹ (linear)80%
Head (H)N² (square)64%
Power (P)N³ (cube)51%

Practical Notes

The affinity laws are exact for speed change and a good approximation for modest impeller trims (usually within about 20% of diameter before efficiency drops). They assume the system curve passes through the origin (mostly friction). Where a system has significant static head, the operating point shifts along the real system curve, so the savings are a little less than the ideal cube law - but still large. This is why VFDs pay back quickly on variable-flow pumping.

Ideal relations - real savings depend on the system curve and motor/drive efficiency.

Frequently Asked Questions

What are the pump affinity laws? +
They relate a centrifugal pump's performance to its speed or impeller diameter: flow varies directly with speed, head with speed squared, and power with speed cubed. They predict the new duty point when a pump is slowed or its impeller trimmed.
How much power does slowing a pump save? +
Because power varies with the cube of speed, a 20% speed reduction cuts power by about half (0.8³ ≈ 0.51). This large, non-linear saving is the main reason variable-speed drives are fitted to variable-flow pumping systems.
How does impeller trimming affect a pump? +
Trimming the impeller reduces flow, head and power following the same affinity relationships as a speed reduction, over a limited range (usually within about 20% of diameter). Beyond that, efficiency falls off, so large reductions are better achieved with a smaller pump or a VFD.
Do the affinity laws apply to head? +
Yes - head varies with the square of the speed (or impeller diameter) ratio. Slowing a pump to 80% speed drops its head to 64% of the original, which is why a slowed pump follows a lower head-flow curve.
Why is variable speed pumping efficient? +
Because pump power falls with the cube of speed, matching pump speed to a reduced flow demand saves far more energy than throttling a valve, which wastes energy as pressure loss. On systems with varying flow, VFDs typically pay back quickly.
Do affinity laws work with static head? +
They are exact only when the system curve is pure friction (passes through the origin). With significant static lift, the operating point moves along the real system curve, so actual savings are a little less than the ideal cube law - but still substantial.
What is the difference between speed and diameter affinity laws? +
They take the same mathematical form - flow ∝ ratio, head ∝ ratio², power ∝ ratio³ - whether the ratio is of speed or impeller diameter. Speed change is exact; diameter change is a good approximation over a limited trim range.
What standard covers pump performance? +
The Hydraulic Institute standards and IS 9137 cover centrifugal pump testing and performance, within which the affinity laws are the standard tool for predicting off-design speed and impeller performance.

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⚠️ Disclaimer: For preliminary engineering design only. Verify all results with a licensed engineer before use. Full disclaimer →